Custom Cables
Custom cables are used wherever a standard cable won’t suffice. They are manufactured with a specific application in mind, utilising unique components and designs to fulfil the demands of an operating environment.
Key services
Custom Designed Cables have over 20 years’ experience in designing, manufacturing and supplying custom cables; We are unrivalled in both service and quality and as such we are one of the UK’s leading manufacturers :
- Any custom cable requirement is welcomed, in small and large production runs
- An extensive range of manufacturing capability, based on decades of experience
- Full traceability and supporting documentation of all the components we use
- Prototype cables, allowing you to experiment with different configurations
- An open approach to costings; we provide all of your costs upfront so you know exactly what you’re paying for
- High quality and cost-effective bespoke cables for a wide range of applications
Our cable manufacturing experts design cables for a broad range of industries, including the automotive, audio and video, instrumentation, medical and offshore sectors.
Our vast and varied exposure to a wide variety of industries and applications means that we can design and manufacture bespoke cables to meet any requirement. By applying our quality approach to cable manufacturing we guarantee a robust, high-quality and cost effective end product.
View our approach to custom cable manufacturing
Our design process begins with an in-depth conversation with the customer to determine their requirements, the application the cable will be used for, and the operating environment.
Our expert team then begin designing the ideal solution for your technical requirements and budget, sourcing high-quality materials selected specifically for your cable.
All of the cables we produce are different; for the most part, however, we build cables using Class 5 flexible plain, tinned or silver plated copper, insulated in appropriate grades of PVC, Polyethylene, Polypropylene, or PTFE – all to UL or BS Specifications.
We then twist the conductors in the cable using either our high speed double twist bunchers or large planetary lay-up machines.
Then, screening is applied if necessary – if not, the cable is fast forwarded to the extrusion process. The cable is then coiled, cut or stripped, re-wound onto despatch drums and reels, and subjected to strenuous testing before being shipped out to the client.